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Digital Twin and AI Integration for Die Casting Lubrication Systems

Executive Summary

Lubrication in die casting is a mission-critical process that directly impacts casting quality, mold longevity, and overall production efficiency. Traditionally, this process relied on fixed-cycle spraying, leaving operations vulnerable to "silent" failures such as nozzle clogging or degradation. The integration of Digital Twin technology and Artificial Intelligence (AI) transforms lubrication from a reactive process into a predictive one. By utilizing real-time sensor data and machine lear ...